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Can't help with the plywood source , I'd like to buy some for myself for that price . Transition piece I'd do from stacked plywood layers screwed and glued together and cut with jigsaw. The way John Hasquin built your upperbass horns .He posted the tutorial somewhere on the DIY, orr AA site. The one or two pieces when the shape changes from round to triangular would have to filed by hand. Or if you want to be really precise you could order (I think so) a ready to go pieces form Jeffrey Jackson .He built a CNC router and I don't think it would be a problem to make such project. You can make really massive throat piece that way. The connection to main horn would be a wooden collar/flange on the main horn attached to throat pieces with dowels and long screws. Regards, W

Rerurn to Romy the Cat's Site